Bactosafe DF

Form : Liquid

High-Performance Biocide for Controlling Bacterial Contamination in Sugar & Molasses-Based Fermentation

Bacterial contamination in sugar and molasses fermentation can result in quality deterioration, sugar loss, and reduced ethanol yield. These challenges can negatively affect overall process efficiency.

Controlling undesirable bacterial growth across different feedstocks is therefore important for maintaining feedstock quality, yeast performance, and stable fermentation.

Bactosafe DF is a synergistic antimicrobial formulation developed to control bacterial contamination across juice, syrup, and molasses-based processes. Its combination of antimicrobial compounds helps prevent bacterial proliferation, reduce by-product formation, and maintain yeast performance during fermentation.

Effective at low dosage levels
Controls bacterial contamination across multiple feedstocks
Prevents deterioration of cane juice and syrup quality
Improves fermentation efficiency and ethanol yield
Reduces volatile acid formation
Reduces by product stress
Helps reduce frequency of stuck fermentation

Bactosafe DF is applicable in sugar and molasses distillery processes, including :

Pre-fermenter
Fermenter
Milling Station
Mix Juice
Filter Juice
Syrup Tank

Synergistic antimicrobial formulation
Effective at low dosage
Controls contamination across multiple feedstocks
Helps maintain cane juice and syrup quality
Helps reduce volatile acid and by-product formation
Supports fermentation efficiency and ethanol yield

To improve fermentation performance by reducing bacterial contamination, enhancing alcohol generation, maintaining stable fermentation conditions, and improving overall process efficiency through the application of Catalysts’ biological fermentation optimization program.

FAQ's

How do I know if my fermentation process needs BACTOSAFE DF?

If your plant experiences bacterial contamination, declining ethanol recovery, deteriorating syrup quality, increased volatile acid formation, or recurring stuck fermentations, BACTOSAFE DF helps control microbial growth, reduce sugar losses, and support stable fermentation.

Can BACTOSAFE DF improve the return on my fermentation operation?

By reducing bacterial contamination, sugar losses, volatile acid formation, and fermentation disruptions, BACTOSAFE DF helps improve fermentation efficiency and ethanol recovery, supporting better utilization of existing plant resources.

Why can syrup deterioration become expensive for a distillery?

Microbial contamination converts valuable fermentable sugars into organic acids, reducing ethanol recovery and increasing production losses. BACTOSAFE DF helps control microbial growth, preserve fermentable sugars, and minimize organic acid formation.

How much additional value can Bactosafe DF generate relative to its investment?

A 1x investment in Bactosafe DF generates 16.4x in value, based on a 100 KLPD plant, 5 ppm dosage, and a 0.02% increase in recovery.