Enzypro M

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Specialty Enzyme Blend for Improved Molasses-to-Alcohol Fermentation Efficiency & Process Stability

Continuous molasses-based alcohol fermentation can face microbial contamination, high volatile acid levels, inconsistent yeast viability, and limited availability of fermentable sugars. These factors can reduce fermentation efficiency and increase process instability.

Improving yeast vitality, controlling microbial load, and increasing fermentable sugar availability are therefore important for maintaining stable fermentation and alcohol recovery.

Enzypro M is a synergistic blend of specialty enzymes developed for continuous molasses fermentation. It hydrolyses bacterial cell wall proteins, supports yeast viability, increases FAAN availability, and converts polysaccharides such as starch, dextrins, and cellulose into fermentable sugars.

Improves fermentation stability and consistency
Enhances alcohol yield and maintains fermentation efficiency
Increases alcohol concentration, leading to lower spent wash ratio
Controls losses associated with frequent process stoppages
Reduces CIP frequency and associated operating costs
Helps reduce or eliminate use of antibiotics/biocides
Improves FAAN availability for better yeast nutrition
Helps eliminate diacetyl odour from alcohol

Enzypro M is recommended for :

Continuous Molasses Alcohol Fermentation
Fermentation Stage

Developed for continuous molasses fermentation
Helps reduce microbial contamination
Supports yeast viability and revitalization
Improves FAAN availability
Increases fermentable sugar availability
Supports stable fermentation and improved alcohol yield

To evaluate the effectiveness of the CATALYSTS biological fermentation programme (ADY, Bactoshield and MV6) in improving ethanol production, reducing bacterial contamination, lowering residual sugar, minimizing spent wash generation, and enhancing overall fermentation performance under commercial C-heavy molasses fermentation conditions.

FAQ's

How does Enzypro support yeast health while controlling bacterial contamination?

Enzypro increases the availability of Free Alpha Amino Nitrogen (FAAN) while helping reduce bacterial contamination. This supports healthier yeast growth, improved viability, lower acid formation, and more stable fermentation.

How can Enzypro performance be evaluated before implementation?

Catalysts evaluates Enzypro through supervised plant trials with process monitoring, microbial and HPLC analysis, and cost-benefit assessment under actual operating conditions. Ongoing technical support helps optimize product performance after implementation.

What performance improvements can be expected with Enzypro?

Results depend on feedstock quality and operating conditions, but Enzypro helps improve fermentation efficiency, alcohol recovery, contamination control, and overall process stability.

For every 1x invested in Enzypro M, what value can the client generate?

Enzypro M generates 2.6x in value for every 1x invested, based on a 100 KLPD plant, 5 ppm dosage, and a 1.5% increase in fermentation efficiency.